64 CNC machines, 12 press brakes, 18 molding presses and a metal additive lab, all under one AS9100D quality system in Dayton, Ohio.
01 / CNC Machining
3, 4 and 5-axis milling, Swiss-type and multi-axis turning with lights-out automation. From a single titanium prototype to 50,000 aluminum housings a month.
Ideal for: Housings, manifolds, brackets, shafts, fixtures and any part needing tight tolerances in metal or engineering plastic.
02 / Sheet Metal & Welding
12 kW fiber lasers, CNC press brakes with angle measurement, robotic and AWS-certified manual welding. Enclosures, brackets, chassis and structural frames.
Ideal for: Enclosures, chassis, brackets, panels, battery trays and welded structural frames.
03 / Injection Molding
In-house mold design and build, scientific molding and robotic part handling. Aluminum bridge tools for speed, hardened steel for life.
Ideal for: Plastic parts above roughly 1,000 units a year where per-part cost and cosmetic quality matter.
04 / Additive
Metal DMLS for conformal cooling and lattice structures, plus SLS, MJF and SLA for fixtures, prototypes and low-volume production.
Ideal for: Complex internal channels, lightweight lattices, rapid prototypes, jigs and fixtures, and low volumes.
05 / Finishing
Over 40 in-house and certified-partner finishes, all tracked on the same traveler and inspected before shipment.
Ideal for: Every process above. Finishing is quoted with your parts and tracked on the same order.
Quote with finishing
06 / Assembly & Test
Mechanical and electromechanical box builds, ISO 7 clean-room assembly, functional testing, serialization and direct-to-line kitting.
Ideal for: Electromechanical sub-assemblies and finished products shipped ready for your line or your customer.
07 / Materials
Every lot ships with mill certs and full traceability. Don't see yours? We source exotic alloys in days, not weeks.
08 / Pricing
No black-box quotes. These six factors make up nearly all of what you pay, and our DFM review shows you which ones to change.
The biggest factor for CNC. Deep pockets, small tools and hard materials all slow the cut. Generous radii and standard hole sizes speed it up.
Each time a part is re-clamped costs setup time. Parts machinable from one or two sides are significantly cheaper.
Both raw cost and machinability. 6061 aluminum cuts about 4× faster than 316 stainless and 10× faster than titanium.
Moving from ±0.1 to ±0.025 mm can double the cost of a feature through slower passes and extra inspection.
Setup and programming are spread across the run. Going from 10 to 100 units often cuts unit price by 50–70%.
Coatings, masking and documentation like FAI or PPAP add time. We quote each one as a separate line so you can choose.
09 / Equipment
A selection of our 140+ production assets. Full equipment list available on request for supplier qualification.
| Equipment | Qty | Capability |
|---|---|---|
| 5-axis machining centers | 14 | Simultaneous 5-axis, pallet changers, up to 800 mm cube |
| 3 & 4-axis vertical mills | 28 | Up to 2000 × 800 × 600 mm travel, 15k rpm spindles |
| Horizontal machining centers | 6 | 12-pallet automation for lights-out production |
| Swiss-type & multi-axis lathes | 16 | Ø1 to Ø450 mm, live tooling, bar feeders |
| Fiber laser cutters | 3 | 12 kW, 3000 × 1500 mm beds, automated load/unload |
| CNC press brakes | 12 | Up to 320 tons, 4 m, laser angle measurement |
| Injection molding presses | 18 | 50 to 500 tons, robotic part removal, medical clean room cell |
| Metal & polymer AM systems | 9 | DMLS, SLS, MJF and SLA |
| Coordinate measuring machines | 6 | Climate-controlled lab, 1.5 µm accuracy |
Join 1,200+ engineering teams who build with Torvane.
