Built by Torvane. Trusted in the field.

A look at parts we've built for teams who can't afford a bad batch. Click any project for the details.

31,000+Orders delivered since 2015
8,400Active part numbers in production
42Countries we ship to
94%Customers who reorder within a year

Case studies

Outcomes, not just parts.

Three programs, three industries, one approach: engineer first, then build.

Jet engine nose cone and fan bladesAerospace · Tier 1 supplier

Consolidating a 23-part titanium actuator from four vendors into one

41%lower unit cost
4 → 1suppliers
11 wksshorter lead time

The challenge

A Tier 1 flight-controls supplier was buying the housing, cover and 21 small parts of an actuator assembly from four shops. Mismatched tolerances between vendors caused a 6% assembly rejection rate, and lead times had stretched to 22 weeks.

Our approach

  • Full DFM review of the assembly, not just individual parts
  • Redesigned the housing datums so it could be machined in two setups instead of four
  • Moved the program to a dedicated 5-axis cell with in-process probing
  • AS9102 first-article inspection and delivered as a kitted, serialized assembly

The result

Assembly rejections fell to zero over 18 months. The customer now sends every new actuator program to Torvane at the design stage.

"We used to reconcile four sets of inspection data. Now there's one, and it's always right."Director of Supply Chain, flight-controls supplier
CMM probe inspecting a precision partMedical · Surgical robotics

340 validated instrument parts, six weeks ahead of an FDA deadline

6 wksahead of schedule
340validated components
100%first-pass yield on FAI

The challenge

A surgical robotics startup needed production-equivalent instrument components for a clinical build. Their previous supplier couldn't provide process validation or ISO 13485 documentation.

Our approach

  • IQ/OQ/PQ process validation on Swiss-type lathes
  • Passivation and ultrasonic cleaning validated for 316L
  • Clean-room packaging with lot-level device history records
  • Weekly engineering calls through the clinical build

The result

Parts shipped six weeks early with a complete documentation package. The submission went in on schedule and the customer moved production to Torvane.

"They treated our deadline like it was theirs."VP Engineering, surgical robotics company
Electronics control board macroEV & Mobility · Battery systems

Scaling busbars and enclosures from 500 prototypes to 180,000 a year

0 PPMdefects at volume
360×volume increase
0line-down events

The challenge

An EV battery maker needed copper busbars and aluminum enclosures that could move from prototype to start of production in nine months, with automotive-grade quality from day one.

Our approach

  • Built prototypes on production tooling so nothing changed at scale
  • Full PPAP Level 3 with Cpk ≥ 1.67 on critical features
  • Automated laser cutting, forming and vision inspection cell
  • Kanban replenishment straight to the customer's line

The result

Production ramped on schedule with zero defects shipped across 180,000 units in the first year, and no line-down events.

"The ramp was the boring part of our launch. That's the highest compliment I can give a supplier."Head of Hardware, EV battery company

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